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Butt Weld Stub End

Lap Joint Stub Ends for Flanged Connections in Piping Systems

Butt Weld Stub End

Butt Weld Stub End Fittings

Krishna Forge manufactures high-quality butt weld stub ends designed for lap joint flanged connections in piping systems. Our stub ends provide cost-effective solutions for flanged connections while allowing easy alignment and disassembly for maintenance.

Key Features:

  • Easy alignment of bolt holes
  • Cost-effective flanged connection
  • Quick disassembly for maintenance
  • Reduced flange material cost
  • Corrosion resistant options
  • Durable construction

Technical Specifications:

Size Range: 1/2" to 24"

Wall Thickness: Schedule 10 to XXS

Types: Type A, B, C

Pressure Class: 150 to 1500

Face Types: Flat Face, Raised Face

Pattern: Long & Short

Types of Stub Ends

Comprehensive range of stub end designs for various flange connections

Type A Stub End

MSS SP-43 Type A stub ends are machined to match the dimensions of lap joint flanges. Most commonly used type.

  • Standard: MSS SP-43 Type A
  • Applications: Most common
  • Thickness: Matches lap joint flange
  • Usage: General applications

Type B Stub End

MSS SP-43 Type B stub ends have a straight hub and are used with slip-on flanges for specific applications.

  • Standard: MSS SP-43 Type B
  • Applications: Special requirements
  • Design: Straight hub
  • Usage: With slip-on flanges

Type C Stub End

MSS SP-43 Type C stub ends have a tapered hub and are used for special applications requiring tapered connections.

  • Standard: MSS SP-43 Type C
  • Applications: Special tapered needs
  • Design: Tapered hub
  • Usage: High pressure applications

Long Pattern Stub End

Extended length stub ends that provide additional space for insulation, painting, or special requirements.

  • Length: Extended
  • Applications: Insulated piping
  • Benefit: Extra space
  • Usage: Special requirements

Short Pattern Stub End

Standard length stub ends for general applications where space is not a constraint.

  • Length: Standard
  • Applications: General purpose
  • Benefit: Cost-effective
  • Usage: Most applications

Material Specifications

Manufactured in various materials for diverse industrial requirements

Material Grade Standards Applications Temperature Range Features
Carbon Steel
A403 WPB, WPC
ASTM A403, MSS SP-43 General industrial applications -20°C to 425°C Economical, weldable
Stainless Steel 304/304L
ASTM A403 WP304/304L
ASTM A403, MSS SP-43 Food, pharmaceutical industries -196°C to 800°C Corrosion resistant
Stainless Steel 316/316L
ASTM A403 WP316/316L
ASTM A403, MSS SP-43 Marine, chemical industries -196°C to 800°C Enhanced corrosion resistance
Alloy Steel
A403 WP5, WP9, WP11
ASTM A403, MSS SP-43 High temperature service Up to 1100°C High temperature strength
Duplex Steel
UNS S31803, S32750
ASTM A815, MSS SP-43 Oil & gas, offshore -50°C to 300°C High strength, corrosion resistant
Nickel Alloys
Inconel, Monel, Hastelloy
ASTM B366, MSS SP-43 Extreme corrosion, high temp Up to 1200°C Exceptional performance
Heat Treatment

Proper heat treatment including normalizing, annealing, quenching & tempering for alloy materials.

Quality Control

Rigorous quality control including dimensional inspection, NDT testing, and material certification.

Surface Finishing

Various surface finishes including pickling & passivation, sand blasting, and protective coatings.

Advantages of Stub Ends

Benefits of using lap joint stub ends in piping systems

Cost Effective

Significant cost savings compared to weld neck flanges, especially for expensive materials like stainless steel and alloys.

Easy Alignment

Simple bolt hole alignment during installation. The lap joint flange can rotate freely for perfect alignment.

Easy Maintenance

Quick disassembly for inspection, cleaning, or replacement without disturbing the pipe alignment.

Material Savings

Only the stub end needs to be in expensive corrosion-resistant material, while the backing flange can be carbon steel.

Versatility

Can be used with various flange types including slip-on, lap joint, and threaded flanges.

Thermal Expansion

Allows for thermal expansion and contraction without stressing the flange bolts.

Technical Data

Comprehensive specifications and dimensional data

Standard Dimensions (MSS SP-43)

NPS Outside Diameter Length (Short) Length (Long)
1/2" 21.3 mm 51 mm 76 mm
1" 33.4 mm 51 mm 102 mm
2" 60.3 mm 64 mm 152 mm
4" 114.3 mm 102 mm 203 mm
6" 168.3 mm 102 mm 305 mm
8" 219.1 mm 152 mm 305 mm
12" 323.8 mm 203 mm 457 mm

Tolerances (MSS SP-43)

Parameter Tolerance Remarks
Outside Diameter ±0.8% Maximum ±1.6 mm
Wall Thickness ±12.5% Minimum 87.5% of nominal
Length ±1.6 mm For sizes ≤ 24"
Face Flatness 0.4 mm Maximum deviation
Bolt Circle ±1.6 mm Diameter tolerance

Face Types & Applications

Face Type Description Applications Gasket Type Pressure Rating
Raised Face (RF) 1.6 mm raised surface General service Spiral wound, RTJ 150 to 1500
Flat Face (FF) Completely flat surface Low pressure, cast iron Full face gasket 150 to 300
Ring Type Joint (RTJ) Grooved for RTJ gasket High pressure, high temp RTJ gasket 600 to 2500
Tongue & Groove (T&G) Interlocking design Critical sealing T&G gasket 150 to 1500
Male & Female (M&F) Male-female matching High pressure sealing M&F gasket 150 to 1500

Industrial Applications

Wide range of applications across multiple industries

Chemical Processing

Reactors, distillation columns, and process equipment requiring frequent maintenance and inspection.

  • Easy disassembly
  • Corrosion resistant materials
  • Cost-effective solutions
Pharmaceutical

Sanitary processing equipment, clean rooms, and systems requiring frequent cleaning and sterilization.

  • Sanitary applications
  • Easy cleaning
  • Stainless steel construction
Marine & Offshore

Ship piping systems, offshore platforms, and marine applications requiring corrosion resistance.

  • Marine environments
  • Salt water resistance
  • Easy maintenance
Food & Beverage

Processing plants, dairy equipment, and food production systems requiring hygiene and cleanability.

  • Hygienic design
  • Easy cleaning
  • FDA approved materials
Power Generation

Power plants, boiler systems, and turbine connections requiring high temperature resistance.

  • High temperature
  • Thermal cycling
  • Easy maintenance access
Water Treatment

Water treatment plants, desalination systems, and municipal water distribution networks.

  • Corrosion resistance
  • Chemical resistance
  • Easy valve access

Installation Guidelines

Proper installation procedures for butt weld stub ends

1
Preparation

Clean pipe ends and stub end mating surfaces. Ensure proper bevel preparation as per ASME B16.25.

2
Alignment

Align stub end with pipe, ensuring proper fit-up with maximum 1.6mm gap for welding.

3
Welding

Weld stub end to pipe using qualified welding procedure. Use proper filler material.

4
Flange Installation

Slide lap joint flange over stub end. Align bolt holes with mating flange.

5
Gasket Placement

Place appropriate gasket between flange faces. Ensure proper alignment and centering.

6
Bolt Tightening

Tighten bolts in criss-cross pattern to specified torque values for even gasket compression.

Need Custom Butt Weld Stub Ends?

Contact us for expert consultation and customized manufacturing solutions for your specific flanged connection requirements.